brake sensor FIAT DUCATO 2016 3.G Owners Manual

KNOWING THE INSTRUMENT PANEL
This section of the booklet gives you all
the information you need to
understand, interpret and use the
instrument panel correctly.EOBD SYSTEM............................... 49
CONTROL PANEL AND
ON-BOARD INSTRUMENTS ........... 50
DISPLAY ........................................ 52
TRIP COMPUTER ........................... 54
WARNING LIGHTS AND
MESSAGES .................................... 56
- LOW BRAKE FLUID/HANDBRAKE
APPLIED ............................................ 56
- EBD FAILURE .................................. 57
- AIR BAG FAILURE ............................ 57
- SEAT BELTS REMINDER .................. 57
- ENGINE COOLANT TEMPERATURE
TOO HIGH .......................................... 58
- LOW BATTERY CHARGE ................. 59
- LOW ENGINE OIL PRESSURE ......... 60
-ENGINE OIL DETERIORATED ........... 60
-INCOMPLETE DOOR/LOAD
COMPARTMENT CLOSURE ............... 61
-POWER STEERING FAILURE ............ 61
- SELF-LEVELLING SUSPENSION
FAILURE ............................................. 61
- EOBD/INJECTION SYSTEM
FAILURE ............................................. 63
-UREA INJECTION SYSTEM FAILURE
............................................................ 64
-ABS FAILURE .................................... 64
- FUEL RESERVE ............................... 64
-GLOW PLUG PREHEATING / GLOW
PLUG PREHEATING FAILURE ............ 65
-LOW DIESEL EMISSIONS ADDITIVE
(UREA) LEVEL WARNING ................... 65
-VEHICLE PROTECTION SYSTEM
FAILURE - FIAT CODE ........................ 66
-REAR FOG LIGHTS ........................... 66
- GENERAL FAILURE WARNING ........ 67-DPF (PARTICULATE FILTER)
CLEANING UNDERWAY ..................... 68
- BRAKE PAD WEAR .......................... 68
-DRIVING ADVISOR ........................... 69
- TPMS ............................................... 70
-DIPPED BEAM HEADLIGHTS ........... 71
-FOLLOW ME HOME ......................... 71
- LEFT DIRECTION INDICATOR .......... 71
- RIGHT DIRECTION INDICATOR ....... 71
- FOG LIGHTS .................................... 72
- CRUISE CONTROL .......................... 72
- SPEED LIMITER ............................... 72
- AUTOMATIC MAIN BEAM
HEADLIGHTS ..................................... 72
- MAIN BEAM HEADLIGHTS .............. 72
-"UP" FUNCTION ............................... 73
-EXTERIOR LIGHTS FAILURE ............. 74
-LOW ENGINE OIL PRESSURE
WARNING LIGHT FAILURE ................. 74
-BRAKE LIGHTS FAILURE .................. 74
-MAIN BEAM AUTOMATISM FAULT ... 74
-POSSIBLE ICE ON ROAD ................. 75
-SPEED LIMIT EXCEEDED ................. 75
-SCHEDULED SERVICING ................. 75
-FUEL CUT-OFF DEVICE INERTIA
SWITCH TRIPPED .............................. 76
-COMFORT-MATIC SYSTEM FAILURE
INDICATION ........................................ 76
-PARKING SENSOR FAILURE ............ 76
-DRIVING ADVISOR SYSTEM
FAILURE ............................................. 76
-TRAFFIC SIGN RECOGNITION
FAILURE ............................................. 76
-LIMITED RANGE ............................... 76
-START&STOP SYSTEM
ACTIVATION/DEACTIVATION .............. 77
-START&STOP FAILURE .................... 77
47

What it means What to do
amberGENERAL FAILURE WARNING
(Versions with multifunction display)
The warning light turns on in the following
circumstances:
If the fuel inertia cut-off switch is activated
Light failure (rear fog lamps, direction indicators,
brake lights, number plate lights, side lights, daytime
running lights, main beam automatism, trailer direction
indicators, trailer side lights)The failure relating to these lights could be: one or
more blown bulbs, a blown protection fuse or a break
in the electrical connection.
Airbag warning light failure (generic failure warning
light flashing)In this case, the warning light may not indicate
problems with the restraint systems. Before
continuing, contact a Fiat Dealership to have the
system checked immediately.
Rain sensor failure
Diesel filter sensor failure
Trailer connection failure
Audio system failure
Engine oil pressure sensor failure
Parking sensor failure
Water in diesel fuel filterGo to a Fiat Dealership to have the fault fixed as soon
as possible.
67

ESC (Electronic
Stability Control)
SYSTEM
(for versions/markets, where provided)
The ESC system improves the
directional control and stability of the
vehicle in various driving conditions.
The ESC system corrects the vehicle’s
understeer and oversteer, distributing
the brake force on the appropriate
wheels. The torque supplied by the
engine can also be reduced in order to
maintain control of the vehicle.
The ESC system uses the sensors in
the vehicle to determine the trajectory
required by the driver through steering
and compares it with the real trajectory
of the vehicle. When the real trajectory
deviates from the desired trajectory, the
ESC system intervenes to counter the
car’s understeer or oversteer.
Oversteer: occurs when the vehicle
is turning more than it should according
to the angle of the steering wheel.
Understeer: occurs when the vehicle
is turning less than it should according
to the angle of the steering wheel.The ESC system also includes the
following subsystems:
Hill Holder
ASR
HBA
ERM
HDC
57) 58) 59)
SYSTEM INTERVENTION
This is signalled by the flashing of the
warning light in the instrument panel,
to inform the driver that the vehicle is
in critical stability and grip conditions.
SYSTEM ACTIVATION
The ESC system switches on
automatically when the engine is
started and cannot be switched off.
HILL HOLDER SYSTEM
This system is an integral part of the
ESC system and facilitates starting on
slopes.
It is automatically activated in the
following conditions:
uphill: vehicle stationary on a road
with a gradient higher than 5%, engine
running, brake pressed and gearbox
in neutral or gear (other than reverse)
engaged;
downhill: vehicle stationary on a road
with a gradient higher than 5%, engine
running, brake pressed and reverse
gear engaged.
When setting off, the ESC system
control unit maintains the braking
pressure on the wheels until the torque
necessary for starting is reached, or
in any case for a maximum of 2
seconds, allowing your right foot to be
moved easily from the brake pedal to
the accelerator.
When two seconds have elapsed,
without starting, the system is
automatically deactivated, gradually
releasing the braking pressure. During
this release stage, the typical brake
disengagement noise indicating that the
vehicle is going to move imminently
will be heard.
IMPORTANT The Hill Holder system is
not a parking brake; therefore, never
leave the vehicle without having
engaged the handbrake, turned the
engine off and engaged first gear,
so that it is parked in safe conditions
(for further information read the
"Parking" paragraph in the "Starting
and driving" chapter).
82
SAFETY

Reduced sensor sensitivity and a
reduction in the parking assistance
system performance could be due to
the presence on the surface of the
sensor of: ice, snow, mud, thick paint.
The sensor may detect a non-
existent obstacle (echo noise) due to
mechanical noises, for example when
washing the vehicle, in case of rain,
strong wind, hail.
The warnings sent by the sensor
can also be altered by the presence of
ultrasonic systems (e.g. pneumatic
brakes of trucks or pneumatic drills)
near the car.
The performance of the parking
assistance system may also be affected
by the position of the sensors. For
example by a change in the ride setting
(caused by the wear of the shock
absorbers, suspension), changing the
tyres, overloading the vehicle and
carrying out specific tuning operations
that require the vehicle to be lowered.
Detection of obstacles in the upper
part of the vehicle (particularly in the
case of vans or chassis cabs) may not
be guaranteed because the system
detects obstacles that could strike the
lower part of the vehicle.
WARNING
122)The driver is always responsible for
parking and other dangerous manoeuvres.
While carrying out these manoeuvres,
always make sure that no people
(especially children) or animals are in the
area concerned. The parking sensors
are used to assist the driver, who must
never allow his attention to lapse during
potentially dangerous manoeuvres, even
those executed at low speeds.
WARNING
25)For correct operation of the system,
sensors must always be clean from mud,
dirt, snow or ice. Be careful not to scratch
or damage the sensors while cleaning
them. Avoid using dry, rough or hard
cloths. The sensors must be washed using
clean water, with the addition of vehicle
shampoo if necessary.
REAR CAMERA
(PARKVIEW® REAR
BACK UP CAMERA)
(for versions/markets, where provided)
123)
26)
The vehicle may be equipped with a
ParkView® Rear Back Up Camera,
which allows the driver to see the
surrounding area behind the vehicle on
the display when reverse is engaged
or the tailgate is opened fig. 114.
SYMBOLS AND
MESSAGES ON THE
DISPLAY
When displayed, the static line grid
shows the width of the vehicle.
The grid shows separate areas,
allowing you to see the distance from
the rear of the vehicle.
The table below shows the
approximate distances for each area:
Area (reference
fig. 114)Distance from the
rear of the vehicle
Red (A) 0–30 cm
Yellow (B) 30–100 cm
Green (C) 1 m or more
123

WARNING
123)The responsibility for parking and
other manoeuvres is always and in any
case charged to the driver. While carrying
out these manoeuvres, always make
sure that no people (especially children) or
animals are in the area concerned. The
camera is an aid for the driver, but the
driver must never allow his/her attention to
lapse during potentially dangerous
manoeuvres, even those executed at low
speeds. Always keep a slow speed, so
as to promptly brake in the case of
obstacles.
WARNING
26)It is vital, for correct operation, that the
camera is always kept clean and free
from any mud, dirt, snow or ice. Be careful
not to scratch or damage the camera
while cleaning it. Avoid using dry, rough or
hard cloths. The camera must be washed
using clean water, with the addition of
car shampoo if necessary. In washing
stations which use steam or high-pressure
jets, clean the camera quickly, keeping
the nozzle more than 10 cm away from the
sensors. Also, do not apply stickers to
the camera.
TRAFFIC SIGN
RECOGNITION
(for versions/markets, where provided)
124) 125) 126) 127)
27) 28) 29) 30) 31) 32) 33)
The system automatically detects the
recognisable traffic signs: speed limits,
no overtaking signs and signs indicating
the end of such prohibitions.
The camera is fitted behind the internal
rear view mirror. The sensor always
checks the traffic signs indicating the
current speed limit and possible no
overtaking signs.
IMPORTANT The system is designed to
read signs complying with the
specifications of the Vienna convention.
USE OF THE TRAFFIC
SIGN RECOGNITION
System switching on and off
The system can be activated/
deactivated using the display menu.
Refer to the "Display" paragraph in the
"Knowing the instrument panel"
chapter.
Note: The system state and settings do
not change throughout the various
on-off cycles.
114F1A0360
124
STARTING AND DRIVING

TOWING TRAILERS
IMPORTANT NOTES
The vehicle must be provided with a
type-approved tow hook and adequate
electrical system to tow caravans or
trailers. Installation should be carried
out by specialised personnel who
will issue the required papers for
travelling on roads.
Install any specific and/or additional
door mirrors as specified by the
Highway Code.
Remember that when towing a trailer,
steep hills are harder to climb, the
braking spaces increase and overtaking
takes longer depending on the overall
weight.
Engage a low gear when driving
downhill, rather than constantly using
the brake.
The weight of the trailer on the vehicle
tow hook will reduce the loading
capacity of the vehicle by the same
amount. Consider the weight of the
trailer fully laden, including accessories
and luggage, to make sure you do
not exceed the maximum towable
weight (shown on the vehicle
registration document).Do not exceed the speed limits specific
to each country you are driving in, in
the case of vehicles towing trailers.
In any case, the top speed must not
exceed 100 km/h.
You are advised to fit a suitable
stabiliser to the trailer drawbar.
In the vehicles equipped with parking
sensors, after fitting the tow hook
malfunctioning warnings may be
displayed, as some parts (tow bar, ball
tow hook) may be within the sensor
detection range. In this case the
detection range must be adjusted or
the parking assistance function must be
deactivated.
In vehicles equipped with "Comfort-
matic" transmission, make sure that the
gearbox is in neutral (N) (checking that
the vehicle moves when pushed) and
proceed in the same way as for towing
a normal vehicle with manual
transmission. If the gearbox cannot be
put in neutral, do not tow the vehicle
and contact a Fiat Dealership.
136) 137)
INSTALLING THE TOW
HOOK
The towing device should be fastened
to the body by specialised technicians
according to any additional and/or
integrative information supplied by the
Manufacturer of the device.
The towing device must meet current
regulations with reference to Directive
94/20/EC and subsequent
amendments.
For any version the towing device used
must match the towable weight of the
vehicle on which it is to be installed.
For the electric connection a standard
connector should be used which is
generally placed on a special bracket
normally fastened to the towing device,
and a special ECU for external trailer
light control must be installed on the
vehicle. For the electrical connection, 7
or 13 pin 12 V DC connections are to
be used (CUNA/UNI and ISO/DIN
Standards). Follow the instructions
provided by the vehicle manufacturer
and/or the tow hitch manufacturer.
Any electric brake (or electric winch,
etc.) should be supplied directly by the
battery through a cable with a section
of at least 2.5 mm
2.
IMPORTANT Electric brakes or other
devices must be used with engine
running.
135

In addition to the electrical branches,
the vehicle's electric system can only
be connected to the supply cable for an
electric brake and to the cable for an
internal light, though not above 15
W. For connections use the preset
control unit with battery cable no less
than 2.5 mm
2.
IMPORTANT The trailer tow hook
contributes to the length of the vehicle.
When installing on long wheelbase
versions, it is only possible to install
removable tow hooks because the total
vehicle length limit of 6 metres is
exceeded.
If no trailer is fitted, the hook must be
removed from the attachment base and
it must not exceed the vehicle's
original length.
IMPORTANT If you wish to leave the
tow hook fitted without towing a trailer,
it is advisable to contact a Fiat
Dealership for the relevant system
update operations because the tow
hook could be detected as an obstacle
by the central sensors.Installation diagram for Van
versions fig. 121
The tow hook structure must be
fastened in the points shown by the
symbol Ø using a total of 6 M10x1.25
screws and 4 M12 screws.
The internal back plates must be at
least 5 mm thick. MAX LOAD ON
BALL: 100/120 kg depending on the
payload (see the “Weights” table in the
“Technical Data” chapter).
138)
To install a tow hook, the bumpers
must be trimmed as described in the
supplier's installation kit.
Installation diagram for Truck and
Chassis Cab versions fig. 122
Another tow hook specific to Truck and
Chassis Cab versions is shown in fig.
122.
The structure Ø must be fixed in the
points indicated using a total of 6
M10x1.25 screws and 4 M12 screws.MAX LOAD ON BALL: 100/120 kg
depending on the payload (see the
“Weights” table in the “Technical Data”
chapter).
WARNING
136)The ABS with which the vehicle may
be equipped will not control the braking
system of the trailer. Particular caution
is required on slippery roads.
137)Never modify the braking system of
the vehicle to control the trailer brake. The
trailer braking system must be fully
independent from the hydraulic system of
the vehicle.
138)After fitting, screw holes must be
sealed to prevent a exhaust gas inlet.
.
136
STARTING AND DRIVING

Dashboard fusebox
Protected device Fuse Ampere
Right dipped beam headlight F12 7.5
Left dipped headlight F13 7.5
Engine compartment control unit relay, dashboard control unit relay
(+key)F31 5
Lighting of roof lights in the passenger compartment (+battery) F32 7.5
Battery monitoring sensor for Start&Stop versions (+battery) F33 7.5
Minibus interior lights (emergency) F34 7.5
Radio, Climate control system, Alarm, Tachograph, Battery
disconnecting control unit, Timer Webasto timer (+battery), TPMS,
Current stabiliser for radio setup (S&S)F36 10
Brake lights control (main), Instrument panel (+key), Gateway (for
transformers)F37 7.5
Door lock (+battery) F38 20
Windscreen wiper (+key) F43 20
Driver's side electric window F47 20
Passenger side electric window F48 20
Parking sensor control unit, radio, steering wheel controls, central
control panel, left control panel, auxiliary panel, battery
disconnecting control unit (+key), Trailer hook, Rain sensor, Current
stabiliser (for S&S)F49 5
155

INDEX
4
-Seater bench (Crew Cab Van
versions)
...................................... 20
ABS (System)
.............................. 81
ABS system ................................... 81
Additional heater ............................ 37
Additional rear climate control
(Panorama/Combi) ....................... 41
Additional rear heating
(Panorama/Combinato) ................ 40
Additive for diesel emissions
AdBlue (UREA) ............................. 130
Advice for extending battery life...... 200
Air cleaner ...................................... 199
Air suspension ............................... 45
ASR (system) ................................. 83
ASR system ................................... 83
Automatic climate control
system ......................................... 36
Automatic headlight sensor ............ 26
Automatic main beam headlights ... 25
Battery
– Replacement ............................. 199
Battery (disconnector) .................... 31
Battery (recharging) ........................ 178
Battery disconnector ...................... 31
Battery replacement ....................... 199
Body
– Advice for preserving the
bodywork .................................. 205body paintwork identification
plate............................................. 209
Bodywork
– Protection from atmospheric
agents ....................................... 205
Bodywork version .......................... 211
Bonnet ........................................... 42
Brake fluid ...................................... 197
Bump starting ................................ 178
Cargo space
................................. 17
Carrying children safely
– Arrangement possibilities for
child restraint systems ............... 99
– Child restraint systems .............. 96
– Safety regulations ...................... 100
Changing a wheel .......................... 170
Chassis marking ............................ 209
Checking levels .............................. 192
Climatizzatore manual .................... 35
CO2 emissions............................... 252
Comfort-matic Gearbox ................. 117
Compartment beneath
passenger side front seat ............. 44
Compatibility of vehicle seats
with Isofix child seats ................... 103
Conditions of use ........................... 134
Controls ......................................... 29
Courtesy lights ............................... 28
Cruise Control ................................ 119
Cylinder marking ............................ 210
Daytime running lights.............................. 24
Dead lock device ........................... 13
Demanding vehicle use .................. 184
Dimensions .................................... 222
Dipped beam headlights ................ 24
Direction indicators ........................ 26
Display
– Standard screen ........................ 52
Door locking................................... 31
Doors ............................................. 12
Driving Advisor (system) ................. 89
Driving Advisor System .................. 89
Driving style.................................... 134
Electric windows
........................... 41
Electronic alarm ............................. 11
Engine............................................ 213
Engine codes ................................. 211
Engine coolant ............................... 196
Engine marking .............................. 210
Engine oil ....................................... 196
Engine oil level gauge ..................... 53
EOBD system ................................ 49
ESC (system) ................................. 82
External lights................................. 24
Fiat CODE system
......................... 8
Fix&Go Automatic quick tyre
pressure restoration ..................... 174
Flashing ......................................... 25
Flex Floor rear seat......................... 19

Fluids and lubricants ...................... 242
Follow Me Home device ................. 26
Front airbags .................................. 107
– Front airbag driver's side ........... 107
– Manually deactivating the
front airbag and side bag........... 108
– Passenger side front airbag ....... 108
Front fog lights ............................... 29
Front light clusters .......................... 146
Front roof light (changing a bulb) .... 151
Fuel consumption .......................... 245
Fuel cut-off switch .......................... 179
Fuel tank cap ................................. 126
Fuses (replacement) ....................... 151
Gateway fms module
.................... 165
Gear Shift Indicator ........................ 52
Hazard warning lights
................... 29
HBA (Hydraulic Brake Assist)
system ......................................... 83
HBA (system) ................................. 83
Head restraints
– Front ......................................... 43
Headlight alignment corrector ....... 27
Headlight washers ......................... 33
Headlights
– Headlight alignment corrector.... 27
– Light beam direction.................. 27
Heated rear window ....................... 30
Heating and ventilation ................... 34Heating and ventilation controls...... 35
Hill Descent .................................... 84
Hill Descent Control System ........... 84
Hill Holder (system) ........................ 82
Hill Holder system .......................... 82
Identification data
.......................... 209
Ignition switch ................................ 10
Independent additional heater ........ 38
Inflation pressure ............................ 221
Inflation procedure ......................... 175
Instrument panel ............................ 50
Interior ........................................... 206
Interior fittings ................................ 44
Isofix child restraint systems
(setup)
– Arrangement possibilities for
child restraint system on
seats of vehicle.......................... 103
Jump starting
................................ 177
Lifting the vehicle
.......................... 202
Light beam direction ...................... 27
Light bulbs
– Bulbs types ............................... 144
Lights off ........................................ 24
Loading advice............................... 133
Main beam headlights
.................. 25
Maintenance and care - regular
checks ......................................... 183
Maintenance and care -
Scheduled Servicing .................... 183Maintenance and care -
scheduled servicing plan .............. 185
Manually deactivating the front
airbag and side bag ..................... 108
MSR (System) ................................ 81
MSR system .................................. 81
Multifunction display
– Control buttons ......................... 53
– Setup menu .............................. 54
Nozzles
......................................... 202
Number plate lights ........................ 150
On-board instruments
................... 50
Parking lights
................................ 26
Parking sensors ............................. 122
Performance .................................. 232
Pollen filter ..................................... 199
Power Socket ................................ 44
Power steering ............................... 216
Power steering fluid........................ 196
Pre-tensioners................................ 94
Prolonged vehicle inactivity............. 141
Radio
............................................ 260
Rain sensor .................................... 32
Rear door with two wings............... 14
Rear fog lights ................................ 29
Rear view mirrors ........................... 22
Rear-view camera .......................... 123
Refuelling ....................................... 237
Refuelling the vehicle ...................... 125